Why Choose Art Impact Packaging
Recyclable options
Free doorstep delivery
High quality
(T&C apply)
Competitive pricing
Mailer Boxes
Good packaging tells them what they ordered. Great packaging tells them who you are. Our custom mailer boxes do both beautifully.
Custom Mailer Boxes for US Businesses
Good packaging tells them what they ordered. Great packaging tells them who you are. Our custom mailer boxes do both beautifully.
A mailer box does not just carry a product. It carries your reputation. It is the first real-world moment your customer interacts with your brand, and that moment needs to feel intentional.
Built for US ecommerce, subscription, retail, gifting and shipping businesses, every custom mailer box gets made to your exact dimensions, printed inside and out with your logo and artwork, and reinforced enough to protect what is inside across the country. Add finishes, choose your colors, and scale from a startup’s first order to full wholesale mailer boxes runs without changing suppliers.
Why brands love personalized mailer boxes
Tough enough to handle transit. Beautiful enough to get shared. Designed to fit right into your customer’s day and your brand’s identity.
- Corrugated board in E-Flute or B-Flute thickness.
- Built-in structure, no tape needed.
- Fully customizable sizes and styles.
- Inside printing for extra delight.
- FSC-certified and fully recyclable.
- Finishes include matte, gloss, foil, and embossing.
- Available in black, blue, red, kraft, and white.
- Low minimums and bulk pricing on wholesale mailer boxes across the US.
These boxes don’t just deliver, they impress. Perfect for brands that want their packaging to work just as hard as their product does.
Who uses our printed mailer boxes?
Almost everyone has something worth shipping. Our custom printed mailer boxes work across industries and audiences.
- Retail & Ecommerce: A box that holds the product and the wow-factor.
- Subscription Brands: Give your customers a monthly unboxing ritual to look forward to.
- Fashion & Apparel: Folded, protected, and delivered in style.
- Beauty & Skincare: Print your story inside and outside the box.
- Tech & Accessories: Extra protection without sacrificing polish.
- Gifting & Influencer Drops: Combine with display boxes or luxury rigid packaging for premium, layered reveals.
Wherever your product’s going, these mailer boxes help it show up right.
Mailer Boxes Styles
Choose the structure that fits your product and how you want it to be received. Every one of these mailer box designs starts from the same E-Flute or B-Flute corrugated base, just folded and locked differently.
Tear Strip Mailer Box
Adds a clean, easy-open feature. Perfect for first impressions and flawless unboxings.
Roll End Tuck Top Mailer Box
Secure, self-locking, and ship-safe. A favorite for subscriptions, beauty boxes, and fashion brands.
Roll End Front Lock Mailer Box
Extra security, especially useful for fragile items or long-distance orders. Stays sealed, arrives sleek.
Tab Lock Mailer Box
Quick to fold, satisfying to close. Great for lightweight goods and fast-moving eCommerce.
At Art Impact Packaging, we build mailer boxes from genuine shipping-grade corrugated stock, not the folding-carton paperboard used on our gift and rigid box lines.
A thin, fine flute that holds a crisp fold and clean print. Works well for lightweight to mid-weight products.
A thicker flute with more cushioning, built for heavier items or longer transit routes.
A bright white liner over corrugated board, for sharp, high-contrast printing on the outside of the box.
Unbleached and recyclable, for brands that want an eco-forward, minimal look.
Once the structure is set, finishing is what completes the box. At Art Impact Packaging, we see finishing not just as protection, but as the detail that decides how your packaging is remembered in someone’s hands.
Shiny coating that brightens colors and adds reflection.
Non-reflective coating that creates a simple, modern look.
Velvety coating that feels smooth to the touch.
A subtle pearl-like sheen that adds a gentle glow.
The final layer of customization comes with add-ons. At Art Impact Packaging, these techniques let you bring focus to the details, a logo that stands out to the touch, or a design that catches the light at the right angle.
A metallic layer is applied to logos or text for emphasis.
Raised design effect that adds texture and depth
Engraved impression pressed into the surface.
Gloss or matte varnish added to selected areas.
Custom Sizes, Low Minimums and US Delivery
Every mailer box starts with your dimensions, not a fixed template. Minimum order quantity begins at 100 units, and bulk pricing kicks in as volume goes up. Free design support is included on every order, and delivery ships nationwide across the US.
How to Order
- Share your dimensions and quantity.
- Select your material and finishes.
- Upload your artwork.
- Approve the digital proof.
- Production begins, then delivery.
Your Partner for Custom Box Packaging
Art Impact packaging is your go-to for smart, sustainable, and striking bespoke packaging solutions. Whether you’re building a brand or launching a product, every box package we create is designed to uplift your product.
Free Design Support
Low MOQ, just 100
Fast Turnaround rate
Totally Free Shipping
Testimonials
Art Impact created exactly what our brand needed: beautifully made luxury boxes, delivered faster than expected. It made a huge impact on my brand, thanks professionals.
We needed fast, flexible service. Their team helped us scale with stunning boxes that really loved and wowed our customers. Good job, highly recommended.
We were impressed by the creativity and efficiency of Art Impact Packaging. Their custom packaging solutions enhanced our product’s appeal while staying true to our eco-friendly values. The process was seamless, and the results were outstanding. We look forward to our continued partnership!
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FAQ's
Yes! Our custom mailer boxes are made to fit your product, not the other way around. Just share your dimensions, and we’ll handle the rest.
Pricing depends on size, material, quantity and finishes like foil or embossing. Smaller test runs cost more per unit, while bulk wholesale mailer box orders bring the price down significantly. Share your specs on the quote form for an exact number.
The MOQ for custom mailer boxes starts at 100 units. That is enough for a new ecommerce brand to test packaging before committing to a larger wholesale run.
Once your proof is approved, the order moves straight into production and ships nationwide. There are three delivery related options depending on how soon the order is needed.
Standard runs 15 to 20 days. Rush comes in at 10 to 12 days. Express is 25 to 30 days for orders that cannot wait.
Yes on bulk orders a paid sample can be produced before the full run. This is specifically for testing purposes, checking whether the box size is right, how the structure holds and whether the product actually fits and sits correctly inside. It is not available on every order and is confirmed case by case. Mention it when enquiring and the team will advise whether it applies to your order.
Yes. E-Flute and B-Flute corrugated board are built specifically for transit, holding their shape under stacking and handling. Heavier products can move up to B-Flute or double-wall board for extra cushioning.
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